Hydrogen stress cracking is a form of hydrogen embrittlement that occurs when corrosion from acids like wet hydrogen sulfide and hydrofluoric acid cause atomic hydrogen to penetrate hardened or higher strength steels and cause stress cracking. Typical eac failure modes in oil and gas drilling and production include sulfide stress cracking ssc, hydrogen stress cracking hsc, hydrogen induced cracking hic previously known as stepwise cracking or swc, stress oriented hydrogen induced cracking sohic, and stress corrosion cracking scc. Sem eds analysis of corrosion products from the 194 zastita materijala 53 2012 broj 3 autotrophic bacteria while intermediate hydrocarbon degradation products make available energy sources for the physiological activities of srb. Hydrogen sulfide cracking of carbon and alloy steels. Sulfide stress corrosion cracking, also known as sulfide stress cracking ssc, is a stress corrosion cracking phenomena that occurs in the presence of hydrogen sulfide. Hydrogen sulfide h 2 s is a naturally occurring gas that can be deadly to humans and corrosive to oil and gas equipment, especially in the presence of water. Jul 23, 2018 hydrogen sulfide is a chemical compound with the formula h 2 s, and is often a colorless gas with a rotten egg odor, commonly referred to as sewer gas. This is a type of deterioration which can be linked to corrosion and corrosion control processes. To check its resistance to scc and ssc, several tests were performed. It is generally accepted that sulfide stress cracking ssc failures are the result of hydrogen embrittlement. Sulfide stress corrosion cracking and hydrogen induced. The purpose of this paper is to provide the experimental evidence which establishes the causality of hydrogen and the contributory roles of h 2 s and anodic dissolution.
Hydrogen sulphide gas is a poisonous gas and cannot be emitted into the environment without treatment, thus hydrogen sulphide cracking process has. Stress corrosion cracking scc is the growth of crack formation in a corrosive environment. The stress corrosion cracking behaviour of uns n08031 in. Sulfide stress corrosion cracking in lowalloy steel inertia friction. Mechanism of sulfide corrosion hydrogen sulfide corrosion can occur by two mechanisms. Effects of different parameters on initiation and propagation. Pdf electrochemical and sulfide stress corrosion cracking. This work is thus concerned with stress corrosion cracking behaviour of colddrawn and stress relieved prestressing steel in sulphide medium. Jan 01, 2001 without welding, nothing is possible which relates aircraft to skyrocket, the pipeline to highways, cars to workplace constructions. Wet hydrogen sulfide h2s cracking inspectioneering.
Sulfide stress cracking is the cracking of a metal under the combined action of tensile stress and corrosion in the presence of water and hydrogen sulfide a form of hydrogen stress cracking. Salt water in concentrations high enough to produce an electrolyte b. It can lead to unexpected sudden failure of normally ductile metal alloys subjected to a tensile stress, especially at elevated temperature. The effects of sulfide stress cracking on the mechanical properties. Hydrogen sulfide corrosion and its prevention is an important topic in a range of industrial processes and environments including oil and gas and its related activities. Corrosion testing lab,stress corrosion,materials,hydrogen. Sulfide stress cracning ssc is a form of hydrogen embrittlement which is. If the presence of hydrogen sulfide causes entry of hydrogen into the component, the cracking phenomenon is often termed sulphide stress cracking ssc the use of cathodic protection for corrosion protection if the process is not properly controlled. Corrosion testing lab services, hydrogen induced disbonding laboratory, stress corrosion testing lab as per astm,nace standards. Stress corrosion cracking scc inspection and consulting services. Roles of hzs in the behavior of engineering alloys. Corrosionpedia what is sulfide stress cracking ssc. Ssc of metals exposed to oilfield environments containing h 2 s was recognized as a materials failure problem by 1952.
Pdf hydrogen sulfide corrosion of carbon and stainless. Hydrogen absorption in copper as a result of corrosion. The specimen had an astm grain size number of about 11. This phenomenon is generally termed sulfide stress cracking ssc when operating at room temperature and stress corrosion cracking scc when operating at higher temperatures. Sulphide stress corrosion cracking occurs in steel and other high strength alloys when they are exposed to. By detailed metallurgical tests it was proven that the failure had been brought about by stress corrosion cracking. Sep 29, 2014 link to corrigendum together with my colleagues and good friends dr. Ricker, national institute of standards and technology stresscorrosion cracking scc is a term used to describe service failures in engineering materials that occur by slow, environmentally induced crack propagation. Railway rails environmentally assisted sulphide stress. Stress corrosion cracking can be defined as the interaction of a tensile stress and an aqueous environment acting on a susceptible metallic surface to initiate and propagate cracks. As we know that both form of cracking are due to the absorption of atomic hydrogen that is produced by. In a previous post, we discussed the broad differences between anodic and cathodic forms of environmentally assisted cracking eac.
Apr 08, 2003 environmentally assisted stress corrosion cracking can occur is usually associated with the oil and gas industry, but can occur in railway rails. Effect of hydrogen sulfide on aqueous corrosion of. Sulfide stress cracking is a form of hydrogen embrittlement that occurs in highstrength steels and in localized hard zones in weldment of susceptible materials when the environment contains wet h 2 s. A study of the sulfide stress corrosion cracking in a. The sulfide stress corrosion cracking of high alloy stainless steels for oil and natural gas wells. Sulfide stress cracking ssc is a type of hydrogen cracking which presents a cathodic embrittlement mechanism.
Dec 24, 2014 the effects of precharged hydrogen inside steel and the hydrogen ions on its surface on the sulfide stress corrosion cracking sscc behavior was studied by slow strain rate tests. Studies were first conducted on specificity of hydrogen and sulphide ions. Environmentally assisted cracking eac is a general term that includes processes such as stress corrosion cracking scc, hydrogen embrittlement he, sulfide stress cracking ssc, liquid metal embrittlement lme, and corrosion fatigue cf. Corrosion tests in hydrogen sulphide, h2s, atmosphere. The role of hydrogen in sulfide stress cracking of low. Dec 19, 2019 sulfide stress cracking ssc is a type of hydrogen cracking which presents a cathodic embrittlement mechanism. Sem image of fracture surfaces of x80 pipeline steel in air and ns4 solution in a in air. Sulfide stress cracking ssc vs hydrogen induced cracking hlc. Sulphide stress cracking sscc has special importance in gas and oil industry, as the materials being processed there natural gas and crude oil often contain considerable amount of hydrogen sulphide. The blistering damage tends to form parallel to the. Material damage due to hydrogen embrittlement and stress corrosion cracking can be classed as cases.
This term should not be confused with stress corrosion cracking scs, since this is anodic in nature. Sem micrographs of the carbon and low alloy steels tested. In that article, we concluded that while localized corrosion appears to be a prerequisite for anodic eac modes such as stress corrosion cracking scc, hydrogen assisted eac mechanisms like hydrogen stress cracking hsc are exacerbated at cathodic potentials. The resistance to chlorideinduced stress corrosion cracking of uns n08031 was tested on ubend specimens according to astm g 30 for a testing time of 2000 hours.
The effect of hydrogen sulfide h 2 s on the corrosion behavior of commercially pure aluminum din al 99. Semeds analysis of corrosion products from the interior of a. Corrosion inhibitors for systems with a high content of hydrogen sulphide h2s in the produced fluids since the discovery and development of oil and gas fields containing hydrogen sulfide in the production wells, the problem of protection of metal from the hydrogen sulfide corrosion arose acutely. A typical indication for this kind of damage is the branched cracks of fig. This type of failure is known as sulphide stress corrosion cracking sscc. However, the evidence heretofore has been mostly circumstantial. Protection of metal from the hydrogen sulfide corrosion. Since the first discovery of stress corrosion cracking scc on the exterior surface of a buried high. Hydrogen sulfide is known to cause or assist in the mechanism of cracking with many alloy types including low carbon steels, low alloy steels, alloy steels, tool steels, martensitic stainless steels, ferritic stainless steels, austenitic stainless steels, duplex stainless steels, nickelcopper alloys, and nickelbase alloys. Sulfide stress cracking ssc is a form of hydrogen embrittlement which is a cathodic cracking mechanism.
Sulfide stress cracking of nickelcontaining lowalloy steels. Tests include stress corrosion cracking scc, hydrogen induced cracking test hic, sulfide stress corrosion cracking sscc, intergranular corrosion igc and sulfide stress corrosion cracking sscc at elevated temperature,india,maharashtra,mumbai,bombay,asia. The effects of crystallographic texture and hydrogen on. Hydrogen sulphide stress corrosion cracking in materials for. Sulfide stress cracking ssc testing southwest research. Sulfide stress corrosion cracking and hydrogen induced cracking of. In this study stress corrosion cracking of copper in sulphide and chloride containing deoxygenated water was studied at 90 c at sulphide concentrations from 0.
Sulfide stress cracking ssc vs hydrogen induced cracking hlc posted in refining, hydrocarbons, oil, and gas. During investigation many cracks were observed on the inner surface of the valve body grown from the surface pits. When stress corrosion cracking scc is suspected, our metallurgical analysis team can quickly provide you with testing, inspection, and analysis services to help determine the size and scope of the problems. It should not be confused with the term stress corrosion cracking which is an anodic cracking mechanism. Under the influence of applied stresses, cracking can develop in a very short time and result in failure of the equipment and potential human and environmental loss. Sulphide stress corrosion cracking sscc laboratory.
Hydrogen induced cracking hic is a form of tiny blistering damage caused by a high concentration of hydrogen in steel. In this chapter the terms eac and scc are generally interchangeable. Pdf sulfide stress corrosion cracking and hydrogen induced. Hydrogen sulphide cracking is a type atom cracking process that helps in breaking down hydrogen atoms from sulphur atoms in aqueous hydrogen sulphide, which is available in crude oil and natural gas. Sulfide stress corrosion cracking and hydrogen induced cracking of a216wcc wellhead flow control valve body article pdf available in case studies in engineering failure analysis. Mild steel is a popular structural steel in this industry but is susceptible to surface scale formation and associated corrosive action, the prevention of which requires some.
The major hazards of h 2 s are its ability to cause rapid damage to health or sudden death due to accidental exposure and metal integrity failure due to general corrosion or cracking. Corrosion tests in hydrogen sulphide, h2s, atmosphere hic hydrogen induced cracking click on the button below in order to get further information about the hic test, including description, test methods, pictures and more. The effects of alloying elements cuni, mo, and ti in line pipe steels on the susceptibility to sulfide stress cracking ssc was studied with respect to hydrogen permeation, crack nucleation, and crack propagation. Sulfide stress cracking an overview sciencedirect topics. Sulfide stress corrosion cracking and hydrogen induced cracking of a216wcc. Sulphide stress cracking ssc is the biggest concern 9. The major problem related to welding is the occurrence of crack at high temperatures during solidification. Sulfide stress corrosion cracking and fatigue crack growth of. It involves the ingress of hydrogen into a component, an event that can seriously reduce the ductility and loadbearing capacity, cause cracking and catastrophic brittle failures at stresses below the yield stress of susceptible materials.
Sem observations were performed on the surface and the crosssectional plane of the fracture to detect the failure mode. Corrosion of metal and concrete is a major issue associated with the generation and oxidation of hydrogen sulfide. This case study describes sulphide stress corrosion cracking, its identification and the situation in which it can occur. Mar 31, 2018 hydrogen sulfide corrosion of carbon and stainless steel alloys in mixtures of renewable fuel sources under coprocessing conditions. Hydrogen can assist in the propagation of corrosion fatigue cracks and can also cause sulphide stress corrosion cracking in ferritic and martensitic steels, including the stainless grades.
Time to failure versus loading applied stress plots were made for both the welds and aisi 47h steel. Susceptible alloys, especially steels, react with hydrogen sulfide, forming metal sulfides and atomic hydrogen as corrosion byproducts. Most of precipitates were 3050 nm in size, and their distribution density was about 106 mm. The results of this study confirm the above described corrosion mechanism and the observation. Damage due to hydrogen embrittlement and stress corrosion. Hydrogen sulfide is a colorless, very poisonous, flammable gas with the characteristic foul odor of rotten eggs. Sulphide stress corrosion cracking is a major problem to be analysed during pipeline girth welds. Propagation of stress corrosion cracks in pipeline. Effect of alloying elements on the susceptibility to sulfide. Ssc is a form of spontaneous brittle breakdown in occurring in highstrength. The results indicate that flow control valve body failed due to combination of hydrogen induced corrosion cracking hicc and sulfide stress corrosion cracking sscc.